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Khaleel Ahmed Khan
Application Engineer (Control Systems and Instruentation)
Solution Engineering Pvt Ltd Lahore (An Automation and Control Company) - Lahore, Pakistan
Summary
I hope to become a part of a dynamic organization which will give me a leading edge to work effectively in diverse situations, as well as the opportunity to contribute as a vital asset by cultivating my full potential. Passionate in working, highly motivated goal oriented with sincere commitment to excellence.
Projects
Burner Management System – Descon Oxychem Sheikhpura
Rapping Control System – Descon Project descriptionDesigning of PLC and HMI
Replacement of Electrical Control System for BSDG – KAPCO
RTU Well Head SCADA – PPL – Aadhi Gas Field
Woodward ATS DTSC-200 Services – ICI Soda Ash Khewra
Installation and commissioning of Woodward 828 Engine Controller – Crescent
FOTP Control System Services to GEA Westfalia UAE at Nandipur Thermal Power
Wireless (3G & 4G) based SCADA for WASA-1&2 with KSB
Up-gradation of GE series 90-30 PLC Control System – SNGPL Faisalabad
HRSG Project at Gadoon Textile
HMI Up-gradation of Eni Karachi
PRDS(Pressure Reducer and De-Superheater) Control Station at E2E BE
Commissioning of Refinery Control System at E2E Business Enterprises
1.6 MW Max-watt Turbine Control System Commissioning at E2E Business Enterp
Boiler Control System Commissioning at E2E Business Enterprise
Commissioning of Two 10.0 MW Allen Steam Turbine Control Systems at KE
Application Engineer (Control Systems and Instruentation)
Solution Engineering Pvt Ltd Lahore (An Automation and Control Company)
Dec 2014
- Present
| Lahore, Pakistan
Some key feature of My Job Responsibilities are
Designing, Implementation and Commissioning of the assigned Control System Projects
Programming of all brands (GE, AB, Siemens, Schneider, Woodward, Red-Lion etc) for DCS, PLC and HMI.
From Design of Control Panels to Commissioning of control panel as well as field instruments all activities are done under my responsibility of assigned projects.
Also Deals in Technical Offers, Purchased Orders, Project Reports, Project proposals, Commercial Invoices, FAT/SAT activities etc working related to Projects.
Management of assigned project team to get goals within prescribed time. Coordination between the efforts of team to accomplish goals and objectives by using available resources efficiently and effectively.
Automation Engineer
Madina Group of Industries Faisalabad
Oct 2014
- Dec 2014
| Sadiqabad, Pakistan
Distillery Plant Commissioning and Erection
(Instrumentation and Control)
Distillery Plant Erection work related to instruments and control.
TT, PT, RTD, DPT, LT, FT, Control Valves, Indicators and Control System Installation.
Controlling the automation of the whole process.
Internship Trainee
Fauji Fertilizer Company Limited
Jul 2014
- Sep 2014
| Sadiqabad, Pakistan
Instrumentation and Control
Learnt the followings during this training.
Measuring Technique and Field Instrumentation (Temperature, Level, Pressure, Flow, Transmitters, E/P, SOV’s, PSV’s, Control Valves)
Architecture of DCS (Honeywell TDC - 3000) – Signal Flow Detail – Control Loop Diagrams
ESD System based on PLC (Triconex)
Study of TMR(Triple Modular Redundancy) architecture of Triconex PLC.
Internee
D.G. Khan Cement Company Limited
Jul 2013
- Aug 2013
| Chakwal, Pakistan
Learnt the followings during this training.
PLC, DCS and SCADA Systems.
Automatic of Cement Filling and Packing Plant.
Power Plants Units and also observe overall process of cement manufacturing.
Understanding as well as Practical Experience of SCADA systems, DCS, PLCs, Instrumentation, Networking etc
Education
University Of Engineering & Technology, Taxila
Bachelor,
Bachelors,
Bachelors in Science,
B.Sc.(Electronics Engineering)
Industrial Control and Automation, Industrial Electronics, Electric Power and Control System
CGPA 3.7/4
2014
Govt. College of Science Samanabad Faisalabad
High School,
High School or Less,
,
Intermediate/A-Level F.Sc Pre-Engineering
Mathematics, Physics, Chemistry
Percentage 78%
2010
Govt. Islamia High School Jaranwala Faisalabad
High School,
High School or Less,
,
Matriculation/O-Level, Matric in Science
Mathematics, Physics, Chemistry
Percentage 87%
2008
Skills
Intermediate
BN3500 for bently
Beginner
Designings
Intermediate
Embedded Programming
Expert
Industrial Automation
Expert
Instrument and Control
Intermediate
OPC-Kepware, Iconix
Intermediate
Proficy Process Systems, Proficy Machine
Project description
Replacement of LFL based burner with S7-300 PLC based Burner.
Designing of Siemens PLC and red lion HMI.
FAT, SAT and commissioning with all safeties as per standards.
Rapping Control System – Descon Project descriptionDesigning of PLC and HMI
Woodward ATS DTSC-200 Services – ICI Soda Ash Khewra
Project description
Verification of wiring, configuration and troubleshooting for source preference.
Installation and commissioning of Woodward 828 Engine Controller – Crescent
Installation and commissioning of Woodward 828 Engine Controller – Crescent Bahuman
Project description
Replacement of existing Woodward 721 Digital Control with new Woodward 828 Digital.
Installation and commissioning of new 828 controllers with all its parameters.
FOTP Control System Services to GEA Westfalia UAE at Nandipur Thermal Power
Project description
Downloading of provided program and troubleshooting for wrongly configured I/O’s of S7-300 PLC with 4 remote drops.
Wincc runtime application development and configuration for Siemens Micro Box PC.
Wireless (3G & 4G) based SCADA for WASA-1&2 with KSB
Project description
Development of Logic for 10 Water filtration plants on AB PLC with communication.
Configuration and installation of Modems with PLC for Modbus TCP/IP Tunneling based wireless link.
Designing of SCADA and communication establishment with all 10 remote sites.
Up-gradation of GE series 90-30 PLC Control System – SNGPL Faisalabad
Project description
Logic of Gas Turbine was written with an old GE Software (logic Master).
Up-gradation of this logic from Logic Master to PME 8.60.
Conduction of hands on training for client on PME8.60.
Project description
DCS programming on GE-Proficy Process System in FBD (Function Block Diagram) language.
Rx3i CPU used with profinet scanner for 3-remote racks in a ring topology.
DCS Graphics designing on Cimplicity Workbench (v9.0).
All office working done by me and my team till FAT (Factory Acceptance Test) but at the time of site commissioning I was not available so it was continued by my team and seniors.
Project description
Conversion of Festo HMI Graphics to Cimplicity Workbench (v9.0).
Troubleshooting and understanding of Designer software based Graphics, its tag mapping, alarms, trending, data logging and operator/engineer security.
Implementation of the same Graphics.
PRDS(Pressure Reducer and De-Superheater) Control Station at E2E BE
Project description
Worked on Proficy Machine Edition for Ladder Logic Programming of GE-IP CPU001.
Design of three de-super heaters and three pressure reducer PID’s.
Bumpless Switching functionality between Boiler and turbine PRDS.
Worked on Crimson 3.0 for PRDS graphic development of Red Lion HMI (G306).
Designing of Control Panel to Field instrumentation etc all are done under my responsibility.
Commissioning of Refinery Control System at E2E Business Enterprises
Project description
Ladder Logic Development on RS-Logix 5000 (v19.01, v20.01) for AB PLC (1769-L24ER QB1B).
- Sequential Logic of auto Dosing, Pre-Bleaching, Post Bleaching and deodorization.
- Designing and tuning of 6 temperature, 4 pressure and 4 Speed (Motor RPM) bumpless controlled PID loops.
Worked on Factory talk view site edition for designing of SCADA graphics. Alarms, User Security, Trends, Data Logging as well as auto/man control of all Pumps, AV’s, and Agitators etc as like in DCS.
Supervision and calibration of field instruments including RTD’s, thermocouples, temperature, pressure (differential and absolute), and flow transmitters.
Also guided the client in commissioning of HP Boiler by Thermax which is used as a Hot Oil Furnace in Refinery.
1.6 MW Max-watt Turbine Control System Commissioning at E2E Business Enterp
Project description
Ladder Logic programming on RS-Logix 5000 (v19.01, v20.01) for AB PLC (1769-L24ER QB1B).
- Configuration of two CPU’s to work as redundant and remote I/O’s using 1794-AENTR Ethernet adapter.
- Implementation of Sequential Logic Start-up Sequences.
- Fail-safe trip and Reset logic implementation in PLC logic as well as in hard-wired relay Logic.
Graphic Designing on Factory talk View Site Edition for Real time visualization of all parameters and configuration of Trends, User Security, Alarms, and Data Logging on Ethernet communication.
Worked on Woodward 505E Governor Controller for turbine Speed control.
Installation and Commissioning of PID controller for Hot-well level control as well as thermocouple and RTD based temperature scanners also.
Modbus (RS-485 multi-drop) communication between 505E Governor Controller, two temperature scanners, and PLC.
Supervision of all field instrumentation
- Termination correction, cold loop test, hot loop test, Dry test, wet test and HART based calibration of field instruments (RTD’s, thermocouples, temperature, level, pressure transmitters and switches,) as well as correction of drawings (Panel, interconnection, field termination).
Boiler Control System Commissioning at E2E Business Enterprise
Project description
Worked on Sematic Manager Step 7 (V5.5) for Ladder Logic Programming of Siemens Simatic ET200 System.
- Bumpless PID Control Loops like Single element and three element drum level control, Steam Pressure control, Furnace Draft control, Temperature control, Deaerator Pressure, Deaerator Level etc,
- Programming of Sequential Start-up Sequences of Manual, Auto, Semi-auto and totalizers etc.
Graphic Designing on V-soft (v5.0) for MONITOUCH Fuji HMI.
- Configuration of Trends, Alarms, Data logging and User Security etc.
- Communication on S7-300 Ethernet TCP/IP with PLC.
Modbus (2-wire RS485) communication between Massibus Temperature Scanners and Siemens RS-485 Card.
Supervision of all field instrumentation
- Termination correction, cold loop test, hot loop test, Dry test, wet test and calibration of field instruments as well as correction of drawings (Panel, interconnection, field termination).
Commissioning of Two 10.0 MW Allen Steam Turbine Control Systems at KE
Commissioning Services Provided for Control Systems consisting of followings
Control logix 1756-L71.
AB Panel View plus 6 HMI Graphic Terminal
Development and testing of Sequential and analog logic as well as Modbus RS-485 multi-drop communication network between prosoft module and GE-MultilinSR489 Relay Unit, Bently Nevada Vibration Monitoring Unit and Basler Excitation Control Unit.
Bently Nevada 3500 Vibration Configuration.
Verification and troubleshooting of all termination related to all vibration and speed probes like Axial Displacement(x/y), Accelerometers, key phasor and MPU.
Verification and troubleshooting of field termination as well as calibration of all field instruments including transmitters and switches.
All work done with online reporting and confirmation of Solution and Design (UK Based Company) since control panel was designed by them.
